Background A : In the depth of the integration process of global economic integration , when labor resources is no longer a competitive advantage , as raw material prices, labor costs, lack of workers , small order trends , technological tricks to increase the complexity of the diverse market need ...... high-quality production, shorten delivery time, replacement of skilled manpower , the new production model of rapid market response replace the traditional manual mode.

   Background II: With the new labor law to modify the terms of the traditional labor-intensive countries and supervise the implementation and improve labor wages and benefits as an element of national implementation of the strategy , a new round of prices of raw materials , the operating costs, corporate must seek a new mode of production to reduce costs and adapt to new market conditions.

   Background III : CAD / CAM technology and equipment ( automation, digital, intelligent ) initially imported by the developed countries , while in China and Southeast Asia ( including the neighboring countries ) countries have recently begun to be 5-6 years before attention and development. This means that a new round of competition and contest, will be decisive in the high-tech enterprises in the field of investment and automation capabilities and strength .

   Promoting progress in technological innovation , promote the industry structure changes or technological innovations , as with every human society, the industrial revolution as a major change occurs , the pattern of the leather products industry is also due to changes in production tools and production methods and significant changes ......

   Enterprise Status : The boss often work for employees

   On the one hand is the next single customer has repeatedly squeezing profit margins , while five mountain ( RMB continued to rise , the cost of labor , raw materials, comprehensive cost increases, expansion in emerging countries take longer ) Order business pressures increase, in the industrial chain downstream of leather products companies in the cracks urgent need to find new ways of production and profit growth. Cut costs, is essential for any business to survive. Open source enterprise have special skill and trick , do not enumerate . Throttle , then nothing less than all the " material processing fees " make an effort .

   Why must the priority areas of reform is cutting leather ? As we all know , leather products leather industry occupies at least 50% of the cost of the product cost (including labor, materials , energy , general management , etc. ) . As a result, due to the maturity of the industry characteristics and industry personnel training is not easy, finding skilled workers is very popular and tight ( so the industry is finding skilled workers to describe a soldier is hard to find : the "one-year laurels , three percent, the culmination of six years . " in other words, one year of experience finding workers, the factory can operate independently little trust him , years of experience finding workers can work independently without feed consumption , and years of experience to finding work good and fast and provincial ) .

   Today's business pressures and data display : the boss often for employees to work. Why? In recent years, due to the relocation industry , the flow of talent , age replacement ( after ninety young people willing to spend in 2056 to engage in such handiwork ) , leading to wage a jumped up, great talent gap . Especially in eastern Shandong area, the plant commonly used is " bonded labor " system . In the past, workers, bosses are now the "Agreement" 2-3 million / year ( extra piece , when the lack of orders must be guaranteed salary ) . Later, with the rise in labor costs , plus leather finding talent to succeed incompetent, long culture period , mobility, the last two years has been as high as 6-8 million / year ( piece separately) , or 2-3 times , become factories the highest wage jobs . On one hand Tonghu boss can not afford to move , on the one hand , but to find ways to retain and attract talent. Because finding skilled workers because of the extent of their work and material utilization efficiency is vastly different. 100 pairs of shoes such as orders , about 200 feet of leather . Finding skilled workers and good process , it may only take 190 feet of leather, leather can save 10 feet , equivalent to savings of $ 300, while the less skilled workers not only cutting speed , low efficiency, and may exceed expected more, disguised waste of corporate 200-300 million, enough to pay for this waste finding skilled workers wages that day . So this " bonded labor system" for a long time for the plant brings many benefits: staff stability , steady wage , cost control. But when employees and business reaches a certain size , with rising wages and other costs , and customer orders were not the law , diversity, complexity, and even the order is not sufficient, faced with cheaper labor costs in neighboring countries competing , the " Agreement " All the annual salary paid to the worker still , otherwise a huge loss of workers or find another high, so sometimes , knowing that a loss bosses have orders to fight on , otherwise no workers , what about orders and keep customers .

   As a result, since the first half of 2013 , a surge of material savings , reducing skilled labor , saving energy and management costs rigid demand digital / automation / smart technology and equipment to be released. And with the strength of corporate repeat purchase rate rise. This long-term adherence to the digital / automation / smart technology in the field of suppliers , bringing sales in the spring .

   Industry leaders : the first application to create advantages

   With the continuous improvement of people 's living standards, consumer values are structural changes , showing individuality and consumption trend of diversification . On the leather products industry, users not only to the quality of leather products and the speed of its replacement are increasingly high requirements. In order to adapt to this changing market demand , the production of leather products shall be more flexible , the urgent need to shorten the leather from design , manufacturing to market cycles , makes products to many varieties , small batch direction. Therefore the traditional batch production is facing serious challenges , a more intense competition is taking shape.

   Many leading technology originated in Europe , due to the artificially high in Europe , in order to improve productivity, advanced leather products in Europe countries ( such as Italy, Spain, Germany, France, Portugal , etc. ) , 80-90 % of the production companies are expected to open by computer , Because the computer is expected to open characteristics ( personalization, standards , and enables the development of original, trend lead the world to maintain their competitive advantage ) , making the most advanced factories in Europe , have adopted the advanced computer equipment ( CNC leather cutting machine ) , the effect is good, high flexibility, while the introduction of advanced production equipment , can give designers greater creative play space, producing unique issue ( the traditional mode of production is not easy to imitate ) products , maintaining the company's competitive force .

   

   Computer originally expected to open in the late seventies and eighties by the European spread to China , the first to use in the clothing industry . Beginning of this century began to appear in the leather goods industry , the world's first large-scale enterprises and famous brands used .

   I After many field visits to explore large-scale manufacturing enterprises and brands are willing to take the lead in what is expected to open the computer to try , unanimously accepted , with the following benefits:

   One can achieve personalized products, technology standardization, management transparency .

   2 , the overall cost savings and artificial leather and other , higher value added products . ( With a 30 -foot skin typesetting , for example, skilled workers takes 40 minutes , just five minutes intelligent layout technology . Typesetting technology and intelligence can customize the leather grades, increased by at least 3% of the leather utilization ) .

   3, to achieve lofting , cutting, marking , punching step. And can perform complex graphics and high- precision cutting is cutting die can not be achieved , so that the product is more to highlight its individuality , diversity , quality oriented .

   4 , owned and European companies as leading equipment and production methods, the formation of industry leadership position.

   5 , to adapt to the trend of foreign orders , and establish a small variety of unique business model.

   It is reported that this mode of production has gradually in the footwear , leather articles, cases , car interiors industries gaining in popularity , and customers generally expect to explore the effect of digital scale production cutting mode.

   Supply Enterprise: full swing overtime rush orders

   Although the technology originated in Europe , but because of the quality aspects of European and Asian employees of the factory, the production of ideas , work habits , supporting the supply of raw materials exist vary widely, so the machines in Europe (for a small amount of diverse , high- quality staff culture , small-scale , raw materials rich / good quality and cheap mode of production , etc. ), sales to Asia are not very adapt to the Asian mode of production ( labor-intensive , or expensive imported raw materials , employees generally low levels of literacy , management and concept is relatively backward ) .

   Source: HC shoes Network
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